Unlock intelligence
from your machines
Everything you need to go from reactive maintenance to proactive operations — in one platform.
Plug & play edge device
Connect to your machines instantly — no complex setup, no downtime, no IT headaches.
Real-time machine dashboard
View OEE, alarms, and performance trends at a glance from any device.
AI chat with your data
Ask "What's wrong with Machine 4 today?" and get instant, accurate answers.
Predictive maintenance
Detect problems like worn bearings before they cost you a machine — or a shift.
Innovation for
America's manufacturers
From manual stations to modern CNCs — our plug-and-play systems deliver real-time production data to U.S. manufacturers of every scale.
Features that power your production
Enterprise-grade capabilities built for manufacturers who demand reliability.
Proprietary edge device + AI integration
Our custom-built edge device connects directly to your equipment, capturing high-frequency machine data in real time.
Future-ready for Industry 4.0
Designed with open APIs, plug-and-play PLC integration, and IoT-readiness — our system evolves with your factory.
Affordable for SMBs
We deliver 80% of the impact at a fraction of the cost — making smart automation finally accessible for small and mid-sized manufacturers.
Machine-agnostic approach
No need for complex retrofitting — just plug in and start collecting actionable data across your entire factory floor.
Inside the Helio workflow
See how Helio creates a seamless flow between your machines, data, and team for total operational clarity.
Built by people who know the floor
Helio was founded to give small and mid-sized manufacturers the same intelligence tools that only the biggest factories could afford.
Wes Huber
Founder & CEO
10+ years in software engineering. Built enterprise manufacturing systems before founding Helio.
Kathleen Huber
Head of Brand
Brand strategist and copywriter turning complex industrial tech into stories manufacturers trust.