Blog
Practical insights on machine monitoring, predictive maintenance, and industrial IoT — written for the people who keep factories running.
A deep technical guide covering the full arc of PLC evolution — from Dick Morley's 1968 memo to the Unified Namespace architecture — and why the next step is AI agents living inside your data bus.
Wesley Huber
April 5, 2026
Manufacturing is the #1 cyberattack target globally. When you add IoT devices to your shop floor, your connectivity choice isn't just about convenience — it's about whether you're expanding or eliminating your attack surface. Here's how a security-first approach changes the equation.
Wesley Huber
Mar 27
If you've ever sat through a SCADA sales pitch, you know the drill: impressive demo, vague timeline, eye-watering quote. There's a better way — and it costs $620.
Wesley Huber
Mar 27
Cut through the hype. Here are the actual numbers manufacturers are seeing when they deploy machine monitoring — including what it costs, what it returns, and how long it takes to pay back.
Wesley Huber
Mar 25
Helio connects to your equipment in minutes — no IT department required. Get AI-powered insights from day one.
Request a DemoFortune 500 manufacturers have spent decades investing in condition monitoring and AI analytics. That gap is closing fast — and smaller plants that move now will have a decisive advantage.
Wesley Huber
Mar 18
Connecting your factory equipment to the cloud shouldn't require an IT project. Here's a practical comparison of cellular and WiFi connectivity for industrial IoT — and why cellular often wins in manufacturing environments.
Wesley Huber
Mar 15
Overall Equipment Effectiveness (OEE) is the gold standard for measuring manufacturing productivity. Here's how to calculate it, what a good score looks like, and how to actually improve it.
Wesley Huber
Mar 5
Your CNC machine is telling you it's struggling — long before it stops. Here are five measurable warning signs that experienced operators catch early, and how modern monitoring software surfaces them automatically.
Wesley Huber
Feb 24
Machine monitoring tracks real-time equipment data — spindle speed, vibration, temperature, power consumption — to tell you what's happening on your shop floor before problems become shutdowns.
Wesley Huber
Feb 10
Unplanned downtime costs U.S. manufacturers an estimated $50 billion annually. Here's how predictive maintenance is changing the game.
Helio Team
Dec 4
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